• Low-density silicone foam
  • Silicone foam insulation
  • Lightweight silicone cushioning
  • Flexible silicone foam sheet
  • High-temperature silicone foam
  • Low-density silicone foam
  • Silicone foam insulation
  • Lightweight silicone cushioning
  • Flexible silicone foam sheet
  • High-temperature silicone foam

Low-density silicone liquid foam

Technical Parameter

Parameter

Typical Range/Value

Density

0.2–0.5 g/cm³

Viscosity (Liquid State)

100–10,000 cP

Foam Expansion Ratio

3:1–10:1

Curing Temperature

50–150°C

Cell Structure

Uniform, closed-cell or open-cell

Thermal Stability

-50°C to 200°C

pH Value

6–8 (neutral)

Shelf Life

6–12 months

Flammability

 Generally self-extinguishing

Chemical Resistance

Resistant to water, oils, and mild acids/alkalis


Low-Density Silicone Foam offers lightweight cushioning and excellent thermal insulation, featuring a soft, flexible cell structure ideal for -50°C to 200°C environments. With a density range of 0.2–0.5 g/cm³, high compressibility (>50% recovery), and flame-retardant properties (UL94 HB or V-0 optional), it is widely used in aerospace, electronics padding, and acoustic damping where weight reduction and energy absorption are key.
  • Low-density silicone foam
  • Silicone foam insulation
  • Lightweight silicone cushioning
  • Flexible silicone foam sheet
  • High-temperature silicone foam

Description

Low-Density Liquid Foamed Silicone Rubber is an advanced engineered material created through precisely controlled expansion of liquid silicone rubber (LSR). This specialized foaming process produces an ultra-lightweight, flexible cellular structure that maintains silicone's inherent thermal stability (-50°C to 200°C) while achieving superior cushioning and energy absorption.  

The material's low-density, resilient foam architecture offers exceptional compressibility and recovery, combined with excellent vibration damping and thermal insulation properties. These characteristics make it ideal for applications requiring minimal weight, soft-touch cushioning, and reliable performance in temperature-sensitive environments, such as aerospace interiors, medical padding, and high-end acoustic insulation systems.

Advanced Low-Density Silicone Foam
This premium Low-Density Silicone Foam by Senma utilizes precision-engineered liquid silicone rubber (LSR) foaming technology to create an ultra-lightweight yet resilient material with exceptional cushioning properties. Our proprietary foaming process produces a uniform, flexible cellular structure that delivers outstanding compressibility (>70% recovery), superior thermal insulation, and reliable performance across a wide temperature range (-50°C to 200°C).  

With an optimized density range of 0.2-0.5g/cm³ and customizable softness, this material is ideal for applications requiring minimal weight, superior vibration damping, and thermal management - including aerospace interiors, medical cushioning, and high-performance acoustic solutions. The closed-cell formulation ensures consistent performance while maintaining silicone's inherent flame retardancy and environmental resistance.

Ultra-Lightweight Performance & Superior Cushioning

Our Low-Density Silicone Liquid Foam is engineered to deliver exceptional softness and energy absorption while maintaining structural resilience in critical applications. The advanced cellular matrix provides ultra-lightweight properties (0.2-0.5g/cm³) with outstanding compression recovery (>90% rebound).

Key Performance Advantages:

 Exceptional Thermal Insulation: Stable performance from -50°C to +200°C
 Ultra-Low Density: Minimizes weight while maintaining cushioning integrity
 Superior Vibration Damping: Ideal for sensitive equipment and acoustic applications
 Flexible & Resilient: High compressibility with excellent fatigue resistance
 Customizable Softness: Available in ultra-soft to medium-firm grades (10A-40A)
 Flame-Retardant Options: Meets UL94 HB/V-0 standards for safety-critical uses

Low-Density Silicone Liquid Foaming

This innovative material provides exceptional lightweight cushioning and thermal insulation, making it perfect for applications where weight reduction and energy absorption are critical. Its low-density foam structure offers superior compressibility and rebound resilience, while maintaining the inherent flexibility and temperature resistance of silicone. With excellent vibration damping and acoustic properties, it is ideally suited for aerospace interiors, medical device padding, electric vehicle components, and precision electronics protection. The material delivers reliable performance in demanding environments while ensuring comfort and impact resistance.

Engineered for Lightweight Excellence

At SENMA, we specialize in precision-formulated Low-Density Silicone Liquid Foaming solutions designed for performance-critical applications. Our advanced foaming technology delivers:

• Ultra-light density control (0.2–0.5 g/cm³)
• Superior thermal resilience (-50°C to +200°C)
• Optimized compression recovery (>90% rebound)
• Custom thickness profiles (3–50mm)
• Enhanced acoustic & vibration damping
• Medical-grade & flame-retardant options (UL94 HB/V-0)

erformance Optimized for Critical Lightweight Applications

Low-Density Silicone Liquid Foaming provides engineered solutions for weight-sensitive applications requiring superior cushioning and thermal management. Featuring exceptional temperature resilience (-50°C to +200°C) and customizable softness (0.2–0.5 g/cm³)

Sustainable Lightweight Innovation

At SENMA, our Low-Density Silicone Liquid Foaming represents the future of eco-conscious material engineering. By pioneering advanced foaming technology, we achieve ultra-light performance (0.2–0.5 g/cm³) while maximizing material efficiency - reducing silicone consumption by up to 40% compared to conventional foams.

Performance Without Compromise:
• Maintains exceptional thermal stability (-50°C to +200°C)
• Superior vibration damping for noise reduction applications
• Customizable softness and compression recovery
• Optional flame-retardant formulations (UL94 HB/V-0)

Real Customer Success Stories

"This ultra-light silicone foam transformed our aircraft cabin insulation, reducing weight by 40% while maintaining perfect thermal and acoustic performance at 30,000 feet."
— Zhang W., Aerospace Materials Specialist, China

"A game-changer for wearable medical devices - provides unmatched pressure relief for patients while being light enough for all-day comfort."
— Dr. Sophie M., Medical Device Innovator, France

"After testing dozens of materials, only SENMA's low-density foam could protect our satellite components from launch vibrations without adding excess mass."
— Dmitri K., Space Systems Engineer, Russia

"The perfect solution for EV battery cushioning - absorbs impact energy while keeping our battery packs 15% lighter than competitors' solutions."
— James T., Automotive R&D Director, USA

"Revolutionized our premium audio equipment by delivering the best acoustic damping we've measured in a sub-0.4g/cm³ material."
— Hans P., Acoustic Engineer, Germany

About Us

SENMA is a leading manufacturer of silicone foam materials with over 15 years of expertise in R&D and production. We specialize in producing high-performance silicone foam sheets and rolls that meet the strict standards of industries such as automotive, electronics, and new energy. Our technical strength lies in advanced liquid silicone rubber foaming technology and a strong ability to customize density, thickness, and dimensions based on client needs.

Our factory is equipped with automated production lines and a strict quality management system that ensures consistent product performance. We follow ISO-certified procedures, implement full-process inspections, and maintain traceable quality records to guarantee every batch meets international expectations. From prototype development to bulk manufacturing, we maintain high precision and reliability.

At SENMA, sustainability is embedded in our production approach—we use eco-conscious materials and aim for waste reduction through process optimization. Our service model emphasizes fast response, technical collaboration, and long-term customer support. With a global footprint, we serve clients in North America, Europe, and Asia, delivering not just products, but value-added solutions that enhance efficiency and reduce total cost of ownership.

Partner with SENMA for dpendable silicone foam solutions that meet your exact specifications. Contact us today to discuss how we can support your projects with our expertise and commitment to quality.

FAQ

1. Who are we?
SENMA is a manufacturer specializing in high-performance silicone foam products, with over 15 years of experience in the industry. 

2. How can we guarantee quality?
We implement rigorous quality control measures throughout our manufacturing process to ensure product consistency and reliability.

3. What can you buy from us?
Our product range includes silicone foam sheets, rolls, and die-cut gaskets tailored to various applications. 
siliconefoamcn.com

4. Why should you buy from us instead of other suppliers?
SENMA offers customized solutions, advanced manufacturing capabilities, and a commitment to quality, ensuring products meet specific client requirements.

5. What services can we provide?
We provide end-to-end services from consultation and design to production and after-sales support, ensuring a seamless experience for our clients.

Key Features:

Ultra-lightweight yet resilient- With a density of just 0.2-0.5 g/cm³, this foam provides exceptional cushioning while minimizing weight, making it ideal for aerospace and transportation applications.

Temperature-resistant and durable- Performs reliably in extreme conditions (-50°C to 200°C) with excellent compression recovery and long-term fatigue resistance.

Highly customizable- Available in various softness levels, thicknesses, and with optional flame-retardant or medical-grade formulations to meet specific application requirements.

Advantages:

Exceptional Lightweight Performance- Combines ultra-low density (0.2-0.5g/cm³) with superior cushioning and vibration damping, significantly reducing product weight while maintaining protection.

Reliable in Extreme Conditions- Maintains stable performance across a wide temperature range (-50°C to +200°C) with excellent weather, chemical and fatigue resistance for long-term use.

Customizable Solutions- Offers adjustable softness, thickness and specialized properties (flame-retardant/medical-grade) to precisely meet diverse application needs from EV batteries to medical devices.

Typical Applications

Aerospace & Transportation

Ideal for aircraft cabin insulation, EV battery cushioning, and high-speed rail vibration damping due to its lightweight and thermal stability.

Medical & Healthcare

Perfect for orthopedic padding, prosthetics, and medical device sealing, offering biocompatibility and pressure relief.

Electronics & Industrial

Used in acoustic panels, electronics protection, and industrial gaskets, providing shock absorption and environmental resistance.
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