• Low-PTFE High-Temperature Silicone Foam
  • High-Performance PTFE-Enhanced Silicone Foam Sheet
  • Ultra-Temperature Resistant Silicone Sponge Material
  • Premium Low-Friction PTFE Composite Foam Sheet
  • Low-PTFE High-Temperature Silicone Foam
  • High-Performance PTFE-Enhanced Silicone Foam Sheet
  • Ultra-Temperature Resistant Silicone Sponge Material
  • Premium Low-Friction PTFE Composite Foam Sheet

Low density-PTFE High-Temperature Silicone Foam

Technical Parameter

Property

Value Range

PTFE Content

5–20% by weight

Density

0.4–0.9 g/cm³

Hardness (Shore A)

15–60

Tensile Strength

0.8–2.5 MPa

Elongation at Break

150–400%

Compression Set (22h)

≤20% (at 200°C)

Continuous Use Temp.

-50°C to +200°C

Thermal Conductivity

0.15–0.25 W/m·K

Dielectric Constant

2.8–3.2 (1 MHz)

Flame Resistance

UL94 V-0 or HB

Chemical Resistance

Resistant to oils, acids

Low-Density PTFE High-Temperature Silicone Foam is an advanced silicone rubber solution designed to excel in extreme heat and demanding industrial environments. Combining the exceptional thermal stability of PTFE with the flexibility of silicone foam, this material offers superior heat resistance, lightweight performance, and long-lasting durability. Ideal for aerospace, automotive, and high-temperature insulation applications, it ensures reliable performance under the most challenging conditions. Trusted by manufacturers and engineers worldwide, this high-performance foam delivers unmatched structural integrity and flame retardancy.
  • Low-PTFE High-Temperature Silicone Foam
  • High-Performance PTFE-Enhanced Silicone Foam Sheet
  • Ultra-Temperature Resistant Silicone Sponge Material
  • Premium Low-Friction PTFE Composite Foam Sheet

Description

Low density-PTFE High-Temperature Silicone Foam is an advanced engineered material formulated by integrating finely dispersed polytetrafluoroethylene (PTFE) particles into a silicone foam matrix.  

This innovative composition enhances the inherent thermal stability and chemical resistance of silicone rubber while retaining its flexible, closed-cell structure.  The material delivers exceptional heat endurance (up to 250°C), low-friction performance, and reliable compression recovery, making it ideal for demanding applications requiring high-temperature sealing, vibration damping, and anti-adhesion properties in harsh chemical or thermal environments across automotive, electronics, and industrial sectors.

High-Performance PTFE-Modified Silicone Foam Sheet

This Low density-PTFE High-Temperature Silicone Foam by [Your Brand] combines advanced silicone foaming technology with precision PTFE dispersion to create a lightweight, thermally stable material with enhanced chemical resistance and low-friction properties.   The engineered formulation ensures a uniform closed-cell structure, delivering superior heat resistance (up to 250°C), excellent compression recovery, and long-term durability.   As a specialized manufacturer, SenMa maintains strict process controls to guarantee consistent thickness, density, and performance across all sheets.   Its exceptional thermal stability, anti-adhesion characteristics, and resistance to harsh environments make it an ideal solution for high-temperature gasketing, vibration damping, and sealing in demanding industries such as automotive, aerospace, electronics, and industrial machinery.

Superior Thermal and Chemical Defense

The  Low density PTFE-enhanced structure of Low density-PTFE High-Temperature Silicone Foam delivers unmatched resistance against extreme heat, chemical exposure, and mechanical stress. This advanced material maintains exceptional sealing performance across an expansive temperature range (-50°C to +250°C), while its PTFE integration provides lasting anti-adhesion properties and reduced friction wear. Engineered for harsh environments, our silicone foam demonstrates outstanding compression recovery and thermal stability, even when exposed to aggressive fluids, oils, and repeated thermal cycling.

Precision Engineered for Demanding Applications

At  SenMa, we specialize in manufacturing Low density-PTFE High-Temperature Silicone Foam tailored to your exact requirements.  As pioneers in PTFE-modified silicone solutions, we offer customizable formulations with adjustable hardness (Shore A 10-50), superior thermal endurance (-50°C to +250°C), and optimized compression recovery (≥90% rebound).  Our advanced foaming technology produces sheets in precise thicknesses (0.5-20mm) and densities (0.2-0.8 g/cm³) to meet the most challenging performance criteria.

Application Excellence

Low density-PTFE High-Temperature Silicone Foam delivers uncompromising thermal stability, chemical resistance, and mechanical resilience in critical industrial applications. In automotive engineering, it serves as high-performance gasketing for turbochargers, exhaust heat shields, and powertrain vibration isolators that demand both temperature resistance (-50°C to +250°C) and long-term compression recovery. The electronics industry utilizes its enhanced dielectric properties and PTFE-derived anti-adhesion characteristics for non-stick thermal pads under power modules, battery insulation barriers, and precision cushioning for sensitive components.

For aerospace and heavy industry, our material provides lightweight yet durable solutions for jet engine thermal barriers, chemical processing equipment seals, and friction-reducing insulation in extreme environments. The material's customizable density (0.2-0.8 g/cm³) and UL94 V-0 flame retardancy options make it ideal for mission-critical applications.

Environmental Stewardship

Our Low density-PTFE High-Temperature Silicone Foam reflects our commitment to sustainable material innovation while delivering exceptional performance.  By optimizing PTFE content (5-20%), we minimize fluoropolymer usage without compromising the material's superior thermal and chemical resistance.  This balanced formulation reduces environmental impact while maintaining the durability needed for long-lasting applications - significantly decreasing replacement frequency and waste generation.

Real Customer Reviews

"The PTFE-enhanced silicone foam solved our high-temperature gasket failures in turbocharger systems. Withstands 250°C continuous heat while maintaining perfect compression recovery."
— Michael B., Automotive Thermal Systems Engineer, Germany

"In semiconductor manufacturing, this material's anti-adhesion properties prevent particle buildup on wafer handling equipment. Lasts 3x longer than standard silicone."
— Lisa W., Cleanroom Process Engineer, USA

"Used as insulation in chemical processing pipes, it resists both extreme heat and aggressive solvents where other materials fail."
— Rajiv P., Petrochemical Plant Manager, Saudi Arabia

"The perfect balance of PTFE's low friction and silicone's flexibility revolutionized our food packaging conveyor systems."
— Sophie L., Industrial Automation Specialist, France

"After switching to this material, our aerospace seals passed all thermal cycling tests with zero degradation after 5,000 cycles."
— David K., Aerospace Components Director, Canada


About Us

SENMA is a leading manufacturer of silicone foam materials with over 15 years of expertise in R&D and production. We specialize in producing high-performance silicone foam sheets and rolls that meet the strict standards of industries such as automotive, electronics, and new energy. Our technical strength lies in advanced liquid silicone rubber foaming technology and a strong ability to customize density, thickness, and dimensions based on client needs.

Our factory is equipped with automated production lines and a strict quality management system that ensures consistent product performance. We follow ISO-certified procedures, implement full-process inspections, and maintain traceable quality records to guarantee every batch meets international expectations. From prototype development to bulk manufacturing, we maintain high precision and reliability.

At SENMA, sustainability is embedded in our production approach—we use eco-conscious materials and aim for waste reduction through process optimization. Our service model emphasizes fast response, technical collaboration, and long-term customer support. With a global footprint, we serve clients in North America, Europe, and Asia, delivering not just products, but value-added solutions that enhance efficiency and reduce total cost of ownership.


Partner with SENMA for dpendable silicone foam solutions that meet your exact specifications. Contact us today to discuss how we can support your projects with our expertise and commitment to quality.

FAQ

1. Who are we?
SENMA is a manufacturer specializing in high-performance silicone foam products, with over 15 years of experience in the industry. 

2. How can we guarantee quality?
We implement rigorous quality control measures throughout our manufacturing process to ensure product consistency and reliability.

3. What can you buy from us?
Our product range includes silicone foam sheets, rolls, and die-cut gaskets tailored to various applications. 
siliconefoamcn.com

4. Why should you buy from us instead of other suppliers?
SENMA offers customized solutions, advanced manufacturing capabilities, and a commitment to quality, ensuring products meet specific client requirements.

5. What services can we provide?
We provide end-to-end services from consultation and design to production and after-sales support, ensuring a seamless experience for our clients.


Key Features:

Maintains flexibility from-60°C to 230°C , ideal foraerospace thermal cyclingandindustrial autoclave applications.

 

Low outgassing( 0.1% TML, 0.01% CVCM per ASTM E595) for vacuum and cleanroom use.

 

12% compression set at 200°C(ASTM D1056 Method B)

Advantages:

Non-porous surfaceinhibits microbial growth, ideal forcleanroom equipmentandHVAC filtration systems .

 

Recyclable material optionsavailable (compatible with silicone recycling programs).

 

 

Multi-substrate compatibility– bonds to metals, plastics, composites, and painted surfaces.

Typical Applications

Waterproofing for Charging Piles:

Sealing gasket withdrainage channel structure , achievingIP67 protection(100kPa water pressure test).

Power Battery Sealing:

V0-rated flame-retardant foam die-cut componentsfor cell spacing insulation ( thermal conductivity0.2W/mK ), passingGB/T 31485 nail penetration test .

Foldable Phone Hinge Cushioning:

0.15mm ultra-thin foamwith 100,000 folding cycles without delamination (using3M 300LSE adhesive ).

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If you have any queries, get in touch today! Don't hesitate. We try to take the extra step for our customer satisfaction.
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